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Chapter 10
Troubleshooting
This chapter describes the error code list, countermeasures against problems, and
error indications for each unit. Read this chapter when problems occur during
operation.
10.1 Error List ...................................................................................
1-372
10.1.1 List of Error Codes in Basic Units .......................................................... 1-372
10.1.2 Error indication in Expansion Units ........................................................ 1-374
10.1.3 Program Errors ....................................................................................... 1-375
10.1.4 Memory Card Errors and Other Errors ................................................... 1-376
10.2 Replacing Relays ..................................................................... 1-377
10.3 Troubleshooting ...................................................................... 1-378
10.3.1 Troubleshooting List ............................................................................... 1-378
10.4 Error Messages ........................................................................ 1-380
KVHKA Chap 10.p65 08.3.11, 11:21 AM371
- Installation 1
- Safety Precautions 2
- WARRANTIES AND DISCLAIMERS: 2
- Note to User 3
- How this manual is organized 8
- Programming 9
- Contents 10
- Chapter 6 Handheld Programmer 13
- Chapter 10 Troubleshooting 16
- Appendices 16
- 2 Support software 17
- Chapter 3 Simulator 18
- Chapter 4 Monitor 19
- 3 Programming 20
- Chapter 2 Instructions 21
- WARRANTIES AND DISCLAIMERS 24
- Chapter 1 25
- 1.1 System Configuration 26
- 1.2 Specifications 28
- 1.2.2 AC Power Specifications 29
- 1.3.1 Model of a Basic Unit 32
- Ratio and Ambient Temperature 39
- 1.4.5 Dimensions 40
- 1.5.5 Dimensions 47
- 1.6.5 Dimensions 54
- 1.7.5 Dimensions 61
- 1.8.2 Input Specifications 62
- 1.8.4 Dimensions 66
- (Expansion Output Unit) 67
- V1 V3 V5 69
- Insulating 70
- Internal 70
- C2 5 7 V4 71
- C1 1 3 V2 71
- C3 9 11 C4 13 15 74
- 8 10 12 14 74
- C1 1 3 C2 5 7 74
- 1.9.4 Dimensions 75
- 1.10.2 Input Specifications 77
- 1.10.3 Output Specifications 77
- C2 Y1 Y3 V4 78
- Y0 Y2 V3 78
- C1 X1 X3 V2 78
- X0 X2 V1 78
- Y0 to Y3 81
- 1.10.5 Dimensions 82
- 1.11.2 General Specifications 84
- 1.11.4 Dimensions 85
- Chapter 2 87
- 2.1 Installation Environment 88
- 2.1.2 Installation Position 89
- 2.1.3 Installation Procedure 90
- 2.1.5 Contact Protection 93
- Expansion Units 94
- Visual KV 100
- 2.3.1 Inspection 102
- 2.3.2 Maintenance 102
- Chapter 3 103
- 3.2.1 Operation Mode 105
- 3.2.2 Access Window Modes 105
- 3.2.5 Turbo Function 107
- 3.3 Digital Trimmer Mode 108
- 3.4 Device Mode 111
- CTC0 CTC1 116
- CTC2 CTC3 117
- 3.5 System Mode 118
- 3.6 Message Display 121
- Chapter 4 123
- 4.1 Before Operation 124
- F1 F2 F3 F4 125
- 76543210 125
- 1.2 to 3.0 mm 129
- 4.2 Overview and Operation 131
- 4.2.3 Overview of the KV-D20 133
- ADD SCREW 136
- Specified 136
- 4.2.4 Operator Mode 141
- 4.2.5 Device Mode 154
- 4.2.6 System Mode 158
- 4.3.1 Basic Ladder Programs 159
- PRODUCED: 100PACKS 160
- PRODUCT A: 123456789 161
- CURRENT POS: -2367 162
- ACCEPTABLE: 163
- DEFECTIVE: 163
- PRODUCED: 165
- OK RATIO: 165
- NOW RUNNING 166
- OUT OF MATERIAL 167
- TARGET FIGURE 167
- GO TO PRODUCT B 167
- 5 MORE PRODUCTS 167
- Always OFF 177
- 4.4 Appendix 182
- 4.4.3 Comment Draft Sheet 187
- Chapter 5 189
- 5.1 System Configuration 190
- 5.1.2 KV-10/80 191
- Parts and functions 192
- 5.2.3 Wiring: KV-300 CPU 194
- For KV-10/80 users 199
- MEMORY CARD 32K 200
- 5.3 Module/Unit Connections 202
- 5.3.3 Assembling the System 203
- CPUU5 U4 204
- End plate 204
- 5.3 Module/Unit Connections 205
- Chapter 5 KV-300 Hardware 205
- Power Distribution Module 206
- 5.3.7 I/O Connectors 207
- KV-C16X/C32X 208
- KV-C32T/B16R/B16S 209
- KV-R8X/R16X/R8R/R16R/R8T/R16T 210
- Power Distribution 211
- Incorrect wiring patterns 212
- Power distribution 212
- Connector assembly 213
- OP-21734 crimping tool 213
- Contact removal 213
- Crimping contact to cable 213
- Crimping tool cautions 214
- KV-10/80 215
- Connections 216
- 5.3.12 Mounting Environment 218
- Chapter 6 219
- 6.1.2 Precautions 222
- Not connected RUN mode 223
- 6.2 Basic Operations 224
- Reference 225
- MOVE CURSOR 226
- ALL CLEAR [FNC60] 227
- Writing program 227
- 6.2 Basic Operations 228
- Cursor (blinking) 230
- (blinking) 230
- Searching program 231
- SCAN TIME MONITOR 236
- MULTI-MONITOR 236
- Displaying monitoring result 237
- Fixed display 238
- ON/OFF MONITOR 239
- 6.3 Functions 240
- (P3E CLEAR) [FNC61] 241
- (HIGH-SPEED CTR CLR) [FNC63] 242
- (DM ALL CLEAR) [FNC64] 243
- (L-RELAY ALL RST) [FNC65] 243
- (COMMUNICATION —) [FNC66] 244
- OFFLINE EDITOR START RUN mode 245
- (OFFLINE EDITOR) [FNC67] 245
- (QUIT OFF-L EDIT) [FNC68] 245
- Function 246
- Key operation 247
- RELAY ON/OFF PROGRAM mode 250
- (DM WRITE) [FNC72] RUN mode 251
- READ TRIMMER SETTING 252
- (TRIMMER MONITOR) [FNC73] 252
- SYNTAX CHECK PROGRAM mode 252
- 6.4 Memory Card 254
- KEYNCE KVP-51 255
- KVP-OPPO KVP KVP 255
- Basic operation 258
- 6.4 Memory Card 259
- Program transfer between KVs 261
- Chapter 7 263
- 7.1 Outline 264
- 7.2 Configuration 265
- 7.2.2 System Configuration 266
- 2:1 connection 267
- 2:n connection 267
- Display Interface mode 268
- Non-procedure mode 268
- 7.3 Installation 269
- ON OFF 270
- TERMINATOR 270
- B1 B2 B3 B4 271
- B5 B6 B7 B8 271
- 7.3.3 Connector Wiring 272
- When using port 1 273
- Connecting KV-L2s 274
- KV-300 Series Only 275
- 7.4 Software Setup 276
- 7.5 KV Mode Programming 277
- External unit 277
- 7.5 KV Mode Programming 278
- Break signal 279
- Command/response format 280
- Communications commands 281
- Other response codes 284
- Error code list 285
- Designating the first DM no 286
- Assigning relays 287
- Transmitting Text Data 288
- Receiving text data 289
- Refer to page 1-267 290
- Binary to ASCII conversion 291
- Refer to 292
- Example program 293
- Communications protocols 294
- Communications procedure 295
- Host computer 298
- 7.6.3 Commands and Responses 299
- Read DM value (RD) 303
- Write start No. Data to write 305
- 0001 to 0249 Counter/timer 305
- 0254 High-speed counter CTH0 305
- 0255 High-speed counter CTH1 305
- Update DM value (WD) 306
- Instruction word Operand Data 307
- Set (KS) 309
- Reset (KR) 309
- Read model code (MM) 311
- Test (TS) 312
- Abort (XZ) 314
- Initialize 314
- End codes 315
- Communications protocol 316
- Connecting to the KV-L2 317
- KV-300 KV-L2 318
- Text data 318
- 7.7.3 Transmitting Text Data 321
- 7.7.4 Receiving Text Data 322
- ASCII to Binary conversion 324
- 7.8 Troubleshooting Guide 328
- 7.8.2 Precautions 329
- 7.9 Specifications 330
- 7.9.2 Dimensions 331
- 7.10 Command List 332
- Interface mode 333
- 7.10 Command List 334
- Chapter 8 335
- 8.1 Outline 336
- TransducerPreampifier 336
- 8.2 Configuration 337
- 8.2.2 System Configuration 338
- 8.3 Installation 339
- 8.3 Installation 340
- 8.3.5 Setting I/O Ranges 343
- 8.4 Programming 344
- 8.4 Programming 345
- Example 1 345
- Example 2 345
- Example 3 345
- 8.4.6 Reading Analog Input 349
- 8.4.8 Writing Analog Output 351
- 8.5 KV-AN6 Appendices 353
- 8.5.2 Precautions 354
- 8.5.3 Specifications 355
- 8.5.4 Dimensions 356
- Chapter 9 357
- 9.1 Outline 358
- 9.2 Configuration 359
- 9.2 Configuration 360
- 9.2.2 Specifications 361
- 9.2.3 System Configuration 365
- 9.3 Installation 366
- 9.3 Installation 367
- Setting the input mode 368
- C0 C1 C2 C3 369
- V0 V1 V2 V3 369
- KV - AD4 369
- Wiring diagrams 370
- KV-DA4 Analog Output Terminal 371
- 9.3.6 Maintenance 373
- 9.4 Programming 374
- Current input characteristics 375
- 9.4 Programming 376
- 9.4.2 Programming the KV-DA4 377
- Voltage integer 381
- Current Conversion Table 382
- 9.5 Programming Examples 383
- 9.5 Programming Examples 384
- Outputting Analog Input Data 389
- Average Voltage 391
- 9.6 Troubleshooting 394
- Chapter 10 395
- 10.1 Error List 396
- Chapter 10 Troubleshooting 397
- 10.1.3 Program Errors 399
- Memory card errors 400
- Other error messages 400
- 10.2 Replacing Relays 401
- 10.3 Troubleshooting 402
- 10.4 Error Messages 404
- [Visual KV Series] 406
- Software and Programming 407
- AC power supply unit 408
- Input specifications 408
- KV-40AT(P)/DT(P) 409
- KV-E4XR/E4XT(P) I/O unit 411
- A.4 Dimensions 413
- [KV-300 Series] 416
- System specifications 418
- General Sepcifications 419
- Output specifications 420
- I/O circuit configuration 420
- Insultating 421
- B.2 Module Specifications 422
- KV-C16X/C32X Input Modules 423
- Internal circuit 424
- Transmission specifications 427
- B.3 Dimensions 428
- KV-R16R/R16T/R16X 429
- KV-R8R/R8T/R8X 429
- Appendix C 430
- Ladder Program List 430
- Voltage conversion table 432
- Current conversion table 433
- Appendicies 434
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