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Chapter 5
KV-300 and KV-10/80 Hardware
This chapter describes the hardware specifications and wirings for KV-300 and KV-
10/80 Series.
5.1 System Configuration
.................................................................... 1-166
5.1.1 KV-300 .................................................................................................. 1-166
5.1.2 KV-10/80 ............................................................................................... 1-167
5.2 Module/Unit Specifications .......................................................... 1-168
5.2.1 Wiring: KV-U4 Power Supply Module ................................................... 1-168
5.2.2 Wiring: KV-U5 DC Power Distribution Module ...................................... 1-169
5.2.3 Wiring: KV-300 CPU ............................................................................. 1-170
5.2.4 Wiring: KV-C16X/C32X Connector Input Module.................................. 1-171
5.2.5 Wiring: KV-C32T/B16R/B16S Connector Output Module ..................... 1-172
5.2.6 Wiring: KV-R1A I/O Distribution Module ............................................... 1-173
5.2.7 Wiring: KV-R8X/R16X/R8R/R16R/R8T/R16T I/O Terminal Modules .... 1-174
5.2.8 Module Names and Functions .............................................................. 1-175
5.2.9 Peripheral Equipment Names and Functions........................................ 1-176
5.3 Module/Unit Connections ............................................................. 1-178
5.3.1 Environmental Requirements ................................................................ 1-178
5.3.2 Installation Guidelines ........................................................................... 1-178
5.3.3 Assembling the System ......................................................................... 1-179
5.3.4 Mounting to the DIN Rail ....................................................................... 1-180
5.3.5 Removing the Terminal Block ............................................................... 1-181
5.3.6 Connecting the AC Power Supply Module and
DC Power Distribution Module .............................................................. 1-182
5.3.7 I/O Connectors ...................................................................................... 1-183
5.3.8 I/O Terminal Modules: Communication Cables and Power Distribution 1-187
5.3.9 Connector Assembly Instructions .......................................................... 1-189
5.3.10 KV-300 CPU I/O Indicators ................................................................... 1-191
5.3.11 KV-10/80 Expansion Units .................................................................... 1-192
5.3.12 Mounting Environment .......................................................................... 1-194
KV-300
KV-10/80
KVHKA Chap 05.p65 08.3.11, 11:14 AM165
- Installation 1
- Safety Precautions 2
- WARRANTIES AND DISCLAIMERS: 2
- Note to User 3
- How this manual is organized 8
- Programming 9
- Contents 10
- Chapter 6 Handheld Programmer 13
- Chapter 10 Troubleshooting 16
- Appendices 16
- 2 Support software 17
- Chapter 3 Simulator 18
- Chapter 4 Monitor 19
- 3 Programming 20
- Chapter 2 Instructions 21
- WARRANTIES AND DISCLAIMERS 24
- Chapter 1 25
- 1.1 System Configuration 26
- 1.2 Specifications 28
- 1.2.2 AC Power Specifications 29
- 1.3.1 Model of a Basic Unit 32
- Ratio and Ambient Temperature 39
- 1.4.5 Dimensions 40
- 1.5.5 Dimensions 47
- 1.6.5 Dimensions 54
- 1.7.5 Dimensions 61
- 1.8.2 Input Specifications 62
- 1.8.4 Dimensions 66
- (Expansion Output Unit) 67
- V1 V3 V5 69
- Insulating 70
- Internal 70
- C2 5 7 V4 71
- C1 1 3 V2 71
- C3 9 11 C4 13 15 74
- 8 10 12 14 74
- C1 1 3 C2 5 7 74
- 1.9.4 Dimensions 75
- 1.10.2 Input Specifications 77
- 1.10.3 Output Specifications 77
- C2 Y1 Y3 V4 78
- Y0 Y2 V3 78
- C1 X1 X3 V2 78
- X0 X2 V1 78
- Y0 to Y3 81
- 1.10.5 Dimensions 82
- 1.11.2 General Specifications 84
- 1.11.4 Dimensions 85
- Chapter 2 87
- 2.1 Installation Environment 88
- 2.1.2 Installation Position 89
- 2.1.3 Installation Procedure 90
- 2.1.5 Contact Protection 93
- Expansion Units 94
- Visual KV 100
- 2.3.1 Inspection 102
- 2.3.2 Maintenance 102
- Chapter 3 103
- 3.2.1 Operation Mode 105
- 3.2.2 Access Window Modes 105
- 3.2.5 Turbo Function 107
- 3.3 Digital Trimmer Mode 108
- 3.4 Device Mode 111
- CTC0 CTC1 116
- CTC2 CTC3 117
- 3.5 System Mode 118
- 3.6 Message Display 121
- Chapter 4 123
- 4.1 Before Operation 124
- F1 F2 F3 F4 125
- 76543210 125
- 1.2 to 3.0 mm 129
- 4.2 Overview and Operation 131
- 4.2.3 Overview of the KV-D20 133
- ADD SCREW 136
- Specified 136
- 4.2.4 Operator Mode 141
- 4.2.5 Device Mode 154
- 4.2.6 System Mode 158
- 4.3.1 Basic Ladder Programs 159
- PRODUCED: 100PACKS 160
- PRODUCT A: 123456789 161
- CURRENT POS: -2367 162
- ACCEPTABLE: 163
- DEFECTIVE: 163
- PRODUCED: 165
- OK RATIO: 165
- NOW RUNNING 166
- OUT OF MATERIAL 167
- TARGET FIGURE 167
- GO TO PRODUCT B 167
- 5 MORE PRODUCTS 167
- Always OFF 177
- 4.4 Appendix 182
- 4.4.3 Comment Draft Sheet 187
- Chapter 5 189
- 5.1 System Configuration 190
- 5.1.2 KV-10/80 191
- Parts and functions 192
- 5.2.3 Wiring: KV-300 CPU 194
- For KV-10/80 users 199
- MEMORY CARD 32K 200
- 5.3 Module/Unit Connections 202
- 5.3.3 Assembling the System 203
- CPUU5 U4 204
- End plate 204
- 5.3 Module/Unit Connections 205
- Chapter 5 KV-300 Hardware 205
- Power Distribution Module 206
- 5.3.7 I/O Connectors 207
- KV-C16X/C32X 208
- KV-C32T/B16R/B16S 209
- KV-R8X/R16X/R8R/R16R/R8T/R16T 210
- Power Distribution 211
- Incorrect wiring patterns 212
- Power distribution 212
- Connector assembly 213
- OP-21734 crimping tool 213
- Contact removal 213
- Crimping contact to cable 213
- Crimping tool cautions 214
- KV-10/80 215
- Connections 216
- 5.3.12 Mounting Environment 218
- Chapter 6 219
- 6.1.2 Precautions 222
- Not connected RUN mode 223
- 6.2 Basic Operations 224
- Reference 225
- MOVE CURSOR 226
- ALL CLEAR [FNC60] 227
- Writing program 227
- 6.2 Basic Operations 228
- Cursor (blinking) 230
- (blinking) 230
- Searching program 231
- SCAN TIME MONITOR 236
- MULTI-MONITOR 236
- Displaying monitoring result 237
- Fixed display 238
- ON/OFF MONITOR 239
- 6.3 Functions 240
- (P3E CLEAR) [FNC61] 241
- (HIGH-SPEED CTR CLR) [FNC63] 242
- (DM ALL CLEAR) [FNC64] 243
- (L-RELAY ALL RST) [FNC65] 243
- (COMMUNICATION —) [FNC66] 244
- OFFLINE EDITOR START RUN mode 245
- (OFFLINE EDITOR) [FNC67] 245
- (QUIT OFF-L EDIT) [FNC68] 245
- Function 246
- Key operation 247
- RELAY ON/OFF PROGRAM mode 250
- (DM WRITE) [FNC72] RUN mode 251
- READ TRIMMER SETTING 252
- (TRIMMER MONITOR) [FNC73] 252
- SYNTAX CHECK PROGRAM mode 252
- 6.4 Memory Card 254
- KEYNCE KVP-51 255
- KVP-OPPO KVP KVP 255
- Basic operation 258
- 6.4 Memory Card 259
- Program transfer between KVs 261
- Chapter 7 263
- 7.1 Outline 264
- 7.2 Configuration 265
- 7.2.2 System Configuration 266
- 2:1 connection 267
- 2:n connection 267
- Display Interface mode 268
- Non-procedure mode 268
- 7.3 Installation 269
- ON OFF 270
- TERMINATOR 270
- B1 B2 B3 B4 271
- B5 B6 B7 B8 271
- 7.3.3 Connector Wiring 272
- When using port 1 273
- Connecting KV-L2s 274
- KV-300 Series Only 275
- 7.4 Software Setup 276
- 7.5 KV Mode Programming 277
- External unit 277
- 7.5 KV Mode Programming 278
- Break signal 279
- Command/response format 280
- Communications commands 281
- Other response codes 284
- Error code list 285
- Designating the first DM no 286
- Assigning relays 287
- Transmitting Text Data 288
- Receiving text data 289
- Refer to page 1-267 290
- Binary to ASCII conversion 291
- Refer to 292
- Example program 293
- Communications protocols 294
- Communications procedure 295
- Host computer 298
- 7.6.3 Commands and Responses 299
- Read DM value (RD) 303
- Write start No. Data to write 305
- 0001 to 0249 Counter/timer 305
- 0254 High-speed counter CTH0 305
- 0255 High-speed counter CTH1 305
- Update DM value (WD) 306
- Instruction word Operand Data 307
- Set (KS) 309
- Reset (KR) 309
- Read model code (MM) 311
- Test (TS) 312
- Abort (XZ) 314
- Initialize 314
- End codes 315
- Communications protocol 316
- Connecting to the KV-L2 317
- KV-300 KV-L2 318
- Text data 318
- 7.7.3 Transmitting Text Data 321
- 7.7.4 Receiving Text Data 322
- ASCII to Binary conversion 324
- 7.8 Troubleshooting Guide 328
- 7.8.2 Precautions 329
- 7.9 Specifications 330
- 7.9.2 Dimensions 331
- 7.10 Command List 332
- Interface mode 333
- 7.10 Command List 334
- Chapter 8 335
- 8.1 Outline 336
- TransducerPreampifier 336
- 8.2 Configuration 337
- 8.2.2 System Configuration 338
- 8.3 Installation 339
- 8.3 Installation 340
- 8.3.5 Setting I/O Ranges 343
- 8.4 Programming 344
- 8.4 Programming 345
- Example 1 345
- Example 2 345
- Example 3 345
- 8.4.6 Reading Analog Input 349
- 8.4.8 Writing Analog Output 351
- 8.5 KV-AN6 Appendices 353
- 8.5.2 Precautions 354
- 8.5.3 Specifications 355
- 8.5.4 Dimensions 356
- Chapter 9 357
- 9.1 Outline 358
- 9.2 Configuration 359
- 9.2 Configuration 360
- 9.2.2 Specifications 361
- 9.2.3 System Configuration 365
- 9.3 Installation 366
- 9.3 Installation 367
- Setting the input mode 368
- C0 C1 C2 C3 369
- V0 V1 V2 V3 369
- KV - AD4 369
- Wiring diagrams 370
- KV-DA4 Analog Output Terminal 371
- 9.3.6 Maintenance 373
- 9.4 Programming 374
- Current input characteristics 375
- 9.4 Programming 376
- 9.4.2 Programming the KV-DA4 377
- Voltage integer 381
- Current Conversion Table 382
- 9.5 Programming Examples 383
- 9.5 Programming Examples 384
- Outputting Analog Input Data 389
- Average Voltage 391
- 9.6 Troubleshooting 394
- Chapter 10 395
- 10.1 Error List 396
- Chapter 10 Troubleshooting 397
- 10.1.3 Program Errors 399
- Memory card errors 400
- Other error messages 400
- 10.2 Replacing Relays 401
- 10.3 Troubleshooting 402
- 10.4 Error Messages 404
- [Visual KV Series] 406
- Software and Programming 407
- AC power supply unit 408
- Input specifications 408
- KV-40AT(P)/DT(P) 409
- KV-E4XR/E4XT(P) I/O unit 411
- A.4 Dimensions 413
- [KV-300 Series] 416
- System specifications 418
- General Sepcifications 419
- Output specifications 420
- I/O circuit configuration 420
- Insultating 421
- B.2 Module Specifications 422
- KV-C16X/C32X Input Modules 423
- Internal circuit 424
- Transmission specifications 427
- B.3 Dimensions 428
- KV-R16R/R16T/R16X 429
- KV-R8R/R8T/R8X 429
- Appendix C 430
- Ladder Program List 430
- Voltage conversion table 432
- Current conversion table 433
- Appendicies 434
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